Safer floors.
Smarter lines.
Stronger output.
AIPI's Manufacturing Management System AI turns your existing plant CCTV into a live safety and production intelligence platform — catching PPE violations and hazards in real time, tracking machine uptime, and giving operations one view of every line, every shift, every facility.
Built for factories, production plants, warehouses, distribution centres and heavy industry sites.
Every worker, checked automatically
Most safety incidents trace back to a missed PPE check. AIPI watches every station and flags a violation the instant a hard hat, vest or glove is missing.
Complete visibility, from the floor to the loading dock
Seventeen layers of AI-powered safety, production and compliance monitoring — working together across every line, station and shift.
PPE & Safety Compliance Detection
Detects hard hats, safety vests, gloves and goggles in real time, flagging violations before an incident occurs.
Production Line Activity Monitoring
Tracks line status, station activity, cycle times, stoppages and staff movement across every production line.
Machine Downtime & OEE Tracking
Automatically detects when machines are running, idle or stopped to calculate uptime, availability and OEE.
Visual Defect & Quality Inspection
Uses computer vision to spot surface defects, misalignment and packaging errors, flagging items for rework before they ship.
Restricted Zone & Lockout-Tagout Safety
Detects unauthorized entry into hazardous zones, energized equipment areas or active lockout-tagout stations.
Forklift & Vehicle Safety Monitoring
Detects unsafe forklift speed, near-misses with pedestrians, and vehicle-pedestrian conflict zones on the floor.
Slip, Fall & Incident Detection
Automatically detects falls, spills and unsafe movements, alerting safety teams the moment they happen.
Fire, Smoke & Hazard Detection
Early visual detection of smoke, fire or leaks in production and storage areas, with alerts routed to safety teams.
Staff Attendance & Performance Monitoring
Automated clock-in/out via face recognition, with punctuality, shift compliance and productivity tracking.
Machine Entanglement & Proximity Alerts
Flags workers entering the danger zone of moving machinery without proper clearance or authorization.
Warehouse & Inventory Monitoring
Tracks pallet movement, storage occupancy and stock levels across every warehouse zone.
Loading Dock & Shipment Security
Monitors trucks, loading bays and shipment handoffs, tying deliveries to expected schedules.
Perimeter & Access Control
Monitors the plant perimeter, gates and restricted entrances, flagging unauthorized access day or night.
Production Count & Throughput Analytics
Automatically counts units produced, packed or shipped per line, shift or hour.
Multi-Plant Centralized Dashboard
Monitor safety, production and staff KPIs across every facility in your network from one login.
Automated Reporting & Export
Generates safety, production, compliance and attendance reports, exportable as PDF, Excel or CSV.
Integration Capabilities
Connects with MES, ERP, SCADA, access control and HR/payroll systems you already run.
Built for every kind of plant floor
AIPI Manufacturing Management System AI is deployed across production environments of every scale — from a single line to full multi-plant networks.
Automotive & Heavy Manufacturing
Assembly-line safety and OEE monitoring at industrial scale.
Food & Beverage Production
Hygiene, PPE and cold-chain compliance across the production floor.
Electronics & Assembly Plants
Fine-detail defect inspection and station-level throughput tracking.
Warehousing & Distribution Centres
Pallet flow, dock scheduling and forklift safety in one view.
Chemical & Process Plants
Hazard, leak and restricted-zone monitoring for high-risk sites.
Textile & Consumer Goods
Multi-line throughput and quality tracking across production runs.
A platform built to scale with you
From a single production line to a multi-plant network, the same platform grows with your operation.
AI-Powered Manufacturing Intelligence
Real-time visibility into safety, production and workforce activity across every line and shift.
Strengthen Worker Safety
Catch PPE violations, hazards and near-misses before they become incidents.
Reduce Downtime & Boost OEE
Spot stoppages and idle machines the moment they happen, not at end-of-shift review.
Catch Defects Before They Ship
Automated visual inspection flags quality issues on the line, not after the fact.
Optimize Workforce Performance
Measure attendance and productivity to make smarter staffing decisions, line by line.
Works With Existing Infrastructure
Deploys on your current CCTV, MES and ERP systems — no rip-and-replace required.
What you gain with AIPI Manufacturing Management System AI
Build a Safer, More Productive Plant with AI
Transform manufacturing operations with intelligent safety monitoring, automated quality inspection, and real-time production analytics. AIPI Global helps manufacturers reduce incidents, cut downtime, and make data-driven decisions across every line and facility.